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ZINGALUSPRAY offers the film galvanising system ZINGALU in an aerosol spray for easy small applications. ZINGALUSPRAY has 90% of ultra pure zinc (ASTM D520 type III) and 4% aluminium flakes in the dry film which provide long lasting cathodic protection to ferrous metals. The aluminium flakes offer barrier protection and a bright finishing color, matching the color of galvanised surfaces. Therefore ZINGALUSPRAY is ideal for repairing and touching-up of damaged or old hot-dipped, Zinganised or other zinc coated structures.

Zingaalu Spray 500 ml with Hot Dip Galvanised Finish

SKU: ZINGALUSPRAY
₹1,500.00Price
  • Technical specifications

     

     

    WET PRODUCT

    Components

    - Zinc powder

    - Aromatic hydrocarbons

    - Binder

    - Aluminium flakes (non leafing)

    Density (without propellant)

    1,58 kg/dm³ (± 0,1 kg/dm³) at 20°C

    Solid content

    (without propellant)

    - 17.20% by volume (± 2%)

    - 58,70% by weight (± 2%)

    Propellant

    LPG

    Flash point

    -41°C (~propellant)

    VOC

    659 g/L

     

     

     

    DRY FILM

    Colour

    Metal grey colour with aluminium gloss, comparable to hot dip galvanisation

    Gloss

    Semi-gloss

    Special characteristics

    - Good resistance to mechanical shocks, abrasion and erosion

    - Very economical

    - Efficient and solid

    - Ideal for spot welding

    - Contains 90% zinc in the dry film and 4% aluminium

    Temperature resistance

    - Minimum -40°C

    - Maximum +120°C

     

    PACKING

    500 mL

    Available. Spray can

     

     

     

    CONSERVATION

    Shelf life

    5 years in the original, unopened package and shaken mechanically after 3 years.

    Storage

    Store vertically in a dry environment at temperatures between 5°C and +35°C (preferably at room temperature ±18°C).

     

    SURFACE PREPARATION

    Surface preparation

    - ZINGALUSPRAY can be applied on ferro-metals and damaged zinc surfaces.

    - For optimal performance, the metal should first be degreased, preferably by steam-cleaning. Alternatively, the surface can be degreased using solvent (e.g. ZINGASOLV), but never use white spirit.

    - For optimal performance, clean to SA 2,5 (ISO 8501:2007). For non-critical (small) areas, cleaning to St 3 is sufficient (using a steel brush).

    Roughness

    - ZINGALUSPRAY should be applied on a metal substrate that has a roughness grade of fine to medium G (Rz 50 to 100 μm) according to the standard ISO 8503-2:2012.

    - Such a level of roughness is not needed when ZINGAUSPRAY is applied on a hot-dip galvanisation or a metallisation layer, or when it is applied on top of an

    existing ZINGA. Old hot-dipped surfaces have adequate roughness, new hotdipped surfaces require a sweep blast

    - For small, non-critical areas, roughness can be obtained by using a steel wire brush or sand paper.

    Maximum time to application

    Apply the ZINGALUSPRAY as soon as possible on the prepared metal substrate before any contamination or corrosion occurs before coating. Otherwise the surface must be cleaned again as described above.

     

     

    ENVIRONMENTAL CONDITIONS DURING APPLICATION

    Ambient temperature

    - Minimum 0°C

    - Maximum 35°C

    Relative humidity

    - Maximum 90%

    - Do not apply on a damp or wet surface

    Surface temperature

    - Minimum 3°C above the dew point.

    - No visual presence of water of ice

    - Maximum 60°C

     

    APPLICATION INSTRUCTIONS

    GENERAL

    Shaking

    ZINGALUSPRAY must be shaken thoroughly before application. Shake the can vigorously for minimum 30 seconds after liberating the balls. Repeat this every time the can is not used for some time.

    Application

    Keep the spray between 10 and 20 cm away from the substrate and move in a continuous speed from left to right. Repeat with a spray application from top to bottom.

    Cleaning

    Cleaning of equipment or spills with ZINGASOLV

     

     

    COVERAGE AND CONSUMPTION

    Theoretical coverage

    For 40 μm DFT: 4,30 m²/L

    Theoretical consumption

    For 40 μm DFT: 0,23 L/m²

    Practical coverage and consumption

    Depends upon the roughness profile of the substrate and the application method

     

     

    DRYING PROCESS AND OVERCOATING

    Drying process

    Zingalu dries by evaporation of the solvent. The drying process is influenced by the total WFT, the ambient air (humidity and temperature) and the steel surface temperatures.

    Drying time

    For 40 μm DFT at 20°C in a well-ventilated environment:

    Dust dry: 15 minutes

    Touch dry: 30 minutes

    Dry to handle: 1 hour

    Fully cured: 24 hours

     

    Overcoating with a new layer of ZINGALUSPRAY

    - Always apply 2 layers, apply the second coat 1 hour after touch dry.

    - Maximum overcoat time depends on environmental conditions. If zinc salts have formed, they should first be removed.

     

     

    RECOMMENDED SYSTEM

    Unique system

    ZINGALUSPRAY is advised for touch-up (HDG, metallisation or on ZINGA) and application on small areas only.

    It should be applied in two layers.

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