ZINGALUSPRAY offers the film galvanising system ZINGALU in an aerosol spray for easy small applications. ZINGALUSPRAY has 90% of ultra pure zinc (ASTM D520 type III) and 4% aluminium flakes in the dry film which provide long lasting cathodic protection to ferrous metals. The aluminium flakes offer barrier protection and a bright finishing color, matching the color of galvanised surfaces. Therefore ZINGALUSPRAY is ideal for repairing and touching-up of damaged or old hot-dipped, Zinganised or other zinc coated structures.
Zingaalu Spray 500 ml with Hot Dip Galvanised Finish
Technical specifications
WET PRODUCT
Components
- Zinc powder
- Aromatic hydrocarbons
- Binder
- Aluminium flakes (non leafing)
Density (without propellant)
1,58 kg/dm³ (± 0,1 kg/dm³) at 20°C
Solid content
(without propellant)
- 17.20% by volume (± 2%)
- 58,70% by weight (± 2%)
Propellant
LPG
Flash point
-41°C (~propellant)
VOC
659 g/L
DRY FILM
Colour
Metal grey colour with aluminium gloss, comparable to hot dip galvanisation
Gloss
Semi-gloss
Special characteristics
- Good resistance to mechanical shocks, abrasion and erosion
- Very economical
- Efficient and solid
- Ideal for spot welding
- Contains 90% zinc in the dry film and 4% aluminium
Temperature resistance
- Minimum -40°C
- Maximum +120°C
PACKING
500 mL
Available. Spray can
CONSERVATION
Shelf life
5 years in the original, unopened package and shaken mechanically after 3 years.
Storage
Store vertically in a dry environment at temperatures between 5°C and +35°C (preferably at room temperature ±18°C).
SURFACE PREPARATION
Surface preparation
- ZINGALUSPRAY can be applied on ferro-metals and damaged zinc surfaces.
- For optimal performance, the metal should first be degreased, preferably by steam-cleaning. Alternatively, the surface can be degreased using solvent (e.g. ZINGASOLV), but never use white spirit.
- For optimal performance, clean to SA 2,5 (ISO 8501:2007). For non-critical (small) areas, cleaning to St 3 is sufficient (using a steel brush).
Roughness
- ZINGALUSPRAY should be applied on a metal substrate that has a roughness grade of fine to medium G (Rz 50 to 100 μm) according to the standard ISO 8503-2:2012.
- Such a level of roughness is not needed when ZINGAUSPRAY is applied on a hot-dip galvanisation or a metallisation layer, or when it is applied on top of an
existing ZINGA. Old hot-dipped surfaces have adequate roughness, new hotdipped surfaces require a sweep blast
- For small, non-critical areas, roughness can be obtained by using a steel wire brush or sand paper.
Maximum time to application
Apply the ZINGALUSPRAY as soon as possible on the prepared metal substrate before any contamination or corrosion occurs before coating. Otherwise the surface must be cleaned again as described above.
ENVIRONMENTAL CONDITIONS DURING APPLICATION
Ambient temperature
- Minimum 0°C
- Maximum 35°C
Relative humidity
- Maximum 90%
- Do not apply on a damp or wet surface
Surface temperature
- Minimum 3°C above the dew point.
- No visual presence of water of ice
- Maximum 60°C
APPLICATION INSTRUCTIONS
GENERAL
Shaking
ZINGALUSPRAY must be shaken thoroughly before application. Shake the can vigorously for minimum 30 seconds after liberating the balls. Repeat this every time the can is not used for some time.
Application
Keep the spray between 10 and 20 cm away from the substrate and move in a continuous speed from left to right. Repeat with a spray application from top to bottom.
Cleaning
Cleaning of equipment or spills with ZINGASOLV
COVERAGE AND CONSUMPTION
Theoretical coverage
For 40 μm DFT: 4,30 m²/L
Theoretical consumption
For 40 μm DFT: 0,23 L/m²
Practical coverage and consumption
Depends upon the roughness profile of the substrate and the application method
DRYING PROCESS AND OVERCOATING
Drying process
Zingalu dries by evaporation of the solvent. The drying process is influenced by the total WFT, the ambient air (humidity and temperature) and the steel surface temperatures.
Drying time
For 40 μm DFT at 20°C in a well-ventilated environment:
Dust dry: 15 minutes
Touch dry: 30 minutes
Dry to handle: 1 hour
Fully cured: 24 hours
Overcoating with a new layer of ZINGALUSPRAY
- Always apply 2 layers, apply the second coat 1 hour after touch dry.
- Maximum overcoat time depends on environmental conditions. If zinc salts have formed, they should first be removed.
RECOMMENDED SYSTEM
Unique system
ZINGALUSPRAY is advised for touch-up (HDG, metallisation or on ZINGA) and application on small areas only.
It should be applied in two layers.