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Zinga application at Kamanwadi Railway Bridge

Zinga applied at Kamanwadi Railway Bridge, Near Mumbai

ZINGA ® is an ANTI-CORROSSIVE, single-component, high-performance metallic coating that promotes a cathodic film protection system. It contains 96% zinc in its dry film, with a high content of metallic zinc (97%) and high purity (99.995%).

Zinga provides galvanisation on your structure as easily as applying paint!

Zinga can protect your galvanised or surface prepared structures for as long as 30 years*!


*Application to be done by a Zinga Approved Applicator

ZINGA - A FILM GALVANISING SYSTEM

Product Range - Film Galvanising Systems

Zinga

1 pack coating containing 96% zinc and providing cathodic protection

 

Zinc Content - 96%(+-1%) in Dry Film (provides cathodic protection)

Zinc Purity - 99.995% pure

Colour - Steel Grey

Atmospheric temperature resistance - -40 Degree C to 150 Degree C

Atmospheric pH Resistance - 3.5 to 12.5 pH

Toxicity - Zinga is Non Toxic (Tested as per AS/NSZ 4020)

Shelf Life - Unlimited

UV Resistance - Excellent

Coverage - 3.62 m2 / kg OR 9.67 m2 / litre with 60 micron thickness

Packaging - 1 kg and 5 kg

Compatible thinner - Zingasolv

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Zingalu

A 1 component high performance standalone organic zinc rich coating

 

Zinc Content - 90% ultra pure Zinc + 4% Aluminum Flakes in Dry Film (provides cathodic protection)

Zinc Purity - 99.995% pure

Colour - Grey with Aluminum Shine

Atmospheric temperature resistance - -40 Degree C to 150 Degree C

Atmospheric pH Resistance - 3.5 to 12.5 pH

Toxicity - Zinga is Non Toxic (Tested as per AS/NSZ 4020)

Shelf Life - 2 years in original unopened package

UV Resistance - Excellent

Coverage - 4.26 m2 / kg OR 10.5 m2 / litre with 60 micron thickness

Packaging - 5 kg

Compatible thinner - Zingasolv

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AquaZinga

A 2 pack 100%  water based anti-corrosive system based on inorganic zinc silicates.

Excellent Abrasion Resistance & withstands severe corrosive environment

Zinc Content - 92% (+-2%) in Dry Film (provides cathodic protection)

Zinc Purity - 99.995% pure

Colour - Steel Grey

Atmospheric temperature resistance - -90 Degree C to 600 Degree C

Atmospheric pH Resistance - 5.5 to 9.5 pH

Toxicity - Zinga is Non Toxic (Tested as per AS/NSZ 4020)

Shelf Life - 12 months if unopened

UV Resistance - Excellent

Coverage - 3.62 m2 / kg OR 9.67 m2 / litre for 60 microns

Packaging - 10 kg - 7.6 kg powder and 2.4 kg binder

Compatible thinner - No Thinner needed

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Zinga Tarfree - Topcoat

A 1 pack moisture curing polyurethane paint. It exhibits excellent water and corrosion resistance (thanks to the MIO particles) and outstanding chemical resistance. These properties make Zingatarfree the ideal product to replace normal coal tar products. Zingatarfree is recommended for use in duplex systems as a topcoat with ZINGA for application on structures in immersion or embedded in soil.

Colour - Black

Shelf Life - 2 years if unopened

UV Resistance - Excellent

Coverage - For 90 microns, 7.6 square meter per litre

Packaging - 5 litre 

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Zinga Spray and Zingalu Spray

Zinc Content - 96%(+-1%) in Dry Film

Zinc Purity - 99.995% pure

Colour - Steel Grey / Grey with Aluminum Shine

Atmospheric temperature resistance - -40 Degree C to 150 Degree C

Atmospheric pH Resistance - 3.5 to 12.5 pH

Toxicity - Zinga is Non Toxic (Tested as per AS/NSZ 4020)

Shelf Life - 1 year

UV Resistance - Excellent

Coverage - For 40 μm, DFT: 3 m²/500ml

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How does it work?

When two different metals come in contact with each other in presence of an electrolyte (e.g. water), they form a galvanic cell in which the lesser noble metal (e.g. Zn) corrodes in favour of the more noble metal (e.g. steel). This electrochemical reaction is the base for the complex field that is cathodic protection.

Galvanic, cathodic protection, or active protection, arises from zinc (the anode) sacrificing itself in favour of the base metal -steel (the cathode) with the resulting flow of electrons preventing steel corrosion. In this way the protection of the metal is guaranteed, even when the zinc layer is slightly damaged.

Other well-established methods of cathodic protection include hot-dip galvanising (HDG) and zinc thermal spraying, both of which exhibit a constant sacrificial rate of the zinc layer.

With ZINGA the sacrificial rate reduces dramatically after the zinc layer has oxidised and the natural porosity has been filled with zinc salts. Additionally the zinc particles within the ZINGA  layer are protected by the organic binder without adversely affecting the electrical conductivity. This enables ZINGA  to create nearly the same galvanic potential between the zinc and the steel as hot dip galvanising but with a lower rate of zinc loss because, put simply, the binder acts as a “corrosion inhibitor” to the zinc.

Zinga film galvanizing system
About John Galt International

Founded in 1978, John Galt International is a Total Quality Management certified heavy engineering company.

Our expertise lies in design, manufacturing and supply of process equipment such as

  • Storage tanks and bullets, Pressure Vessels and Reactors,  Heat Exchangers, Distillation Columns, Boilers

  • Material Handling Equipment such as E.O.T Cranes, Stackers, Reclaimers and Wagon Tipplers, Conveyors and Frames

We have a 15000 sq meter manufacturing plant in Badlapur, Maharashtra 

About John Galt Zinga Technologies

John Galt Zinga Technologies is the authorised all India Distributor of ZingaMetall BvBa. We are the principal importers of Zinga products in India.

Zinga is the market leader in COld Galvanizing.

Team
R.K. BHATIA

R.K. BHATIA

Founding Partner

Mr. R.K. Bhatia is a graduate in Mechanical Engineering and post graduation in Business Management. He has more than 45 years of Industrial experience, starting his career with companies like Larsen & Toubro and Voltas. He has received many recognitions from Industrial Forums for his contribution in the field of manufacturing. He manages operations and finances for the group companies.

ABHAY BHATIA

ABHAY BHATIA

Partner

Abhay graduated in Computer Engineering in 2007, following which he worked in various roles at John Galt. In 2013, he completed his MBA in General Management and Marketing from the Indian School of Business. Since then, Abhay heads sales, marketing and strategy

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